AVIO USA is seeking a highly qualified Solid Rocket Motor (SRM) Engineer to join its team in the Arlington, VA area.

A Solid Rocket Motor (SRM) Engineer will support the design, analysis, testing, and production of solid rocket motors for defense and space applications. Work within a multidisciplinary engineering team to develop SRM components, optimize performance, and ensure hardware meets mission and safety requirements. Mid‑level engineers contribute independently, take ownership of subsystems, and collaborate closely with senior technical leads.

Key Responsibilities

Contribute to SRM component design, including cases, nozzles, insulation, and propellant grains.
Perform structural, thermal, and internal ballistics analyses using FEA/CFD tools.
Support development of thrust curves, pressure profiles, and grain geometries.
Participate in static‑fire test planning, execution, and post‑test data analysis.
Work with manufacturing teams on propellant processing, composite structures, and producibility improvements.
Assist with supplier coordination, quality reviews, and hardware inspections.
Ensure compliance with energetic material safety standards and DoD/NASA requirements.

Qualifications

Bachelor’s degree in Aerospace, Mechanical, Chemical Engineering, or related field.
3–8 years of experience in SRM or propulsion system design, analysis, manufacturing, or test.
Proficiency with FEA/CFD tools (e.g., Ansys, Abaqus) and strong understanding of propulsion fundamentals.
Ability to work independently on subsystem‑level tasks and collaborate across engineering disciplines.
Ability to obtain and maintain a U.S. Secret Security Clearance.

Preferred Experience

Exposure to propellant chemistry or energetic material handling.
Experience with composite case/COPV design or filament winding.
Familiarity with insensitive munitions standards and aerospace qualification processes.
Background in structural dynamics, thermal protection materials, M&P, supply chain, or quality engineering.

Job Type: Full-time

Benefits:

401(k)
Dental insurance
Health insurance
Paid time off
Vision insurance

Work Location: Hybrid remote in Arlington, VA 22202

Avio USA

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Solid Rocket Motor Engineer