Lead Electrical Controls Engineer

Location: Madison, AL and Irondale, AL
Travel: ~30% (primarily in 1–2 week increments)
Industry: Industrial Automation / Custom Machine Building

Overview

A growing industrial automation company is seeking an experienced Automation Controls Engineer to support the design, development, and commissioning of custom automated systems. This is a hands-on, full lifecycle role where you will take ownership of projects from concept through installation and startup.

This position offers the opportunity to work on complex automation projects involving robotics, conveyor systems, and custom equipment while serving as a key technical interface with customers.

What You’ll Do

Design electrical control systems using AutoCAD Electrical, including power distribution, safety circuits, I/O, communications, and panel layouts
Perform panel calculations including SCCR, FLA, and overall power requirements
Develop PLC, HMI, and robot programs from scratch for custom automation systems
Configure, debug, and test equipment on the shop floor prior to customer acceptance
Lead customer runoffs and demonstrate system performance
Oversee electrical installation and lead on-site system startup at customer facilities
Troubleshoot and resolve technical issues during build and commissioning phases
Serve as the primary customer-facing technical lead during project execution
Manage project scope, timelines, and budgets to ensure successful delivery

What You Bring

Bachelor’s degree in Engineering or equivalent hands-on experience (2+ years)
2+ years of controls engineering experience in a machine building or OEM environment preferred
Strong understanding of industrial automation systems, controls, and robotics

Technical Skills

PLC programming (Allen-Bradley Studio 5000, Siemens TIA Portal, or similar)
Robot programming experience (Fanuc strongly preferred)
HMI development (Allen-Bradley, GE, or similar platforms)
Experience with machine vision systems (Cognex and/or Fanuc iRVision preferred)
Industrial networking: Ethernet/IP, ProfiNet, Profibus, DeviceNet
Ability to design and troubleshoot complete control systems

Additional Requirements

Willingness to travel up to 30% for installations and commissioning
Strong communication skills and ability to work directly with customers
Ability to independently lead projects and drive results
Knowledge of applicable safety standards (RIA, OSHA, NFPA 79)

Why This Opportunity

High-impact role with full project ownership
Exposure to advanced automation and robotics technologies
Stable pipeline of custom engineering projects
Competitive compensation and comprehensive benefits package
Long-term growth potential within a growing organization

To apply, send your resume to PD@Libertyjobs.com

Patrick DelGaone

PD@Libertyjobs.com

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Liberty Personnel Services, Inc, LP90205 jobs

Lead Electrical Controls Engineer

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